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LUMENITE

Lumenite Control Technology is a U.S.-based manufacturer of liquid level and conductivity sensing instruments, with a product history that spans several decades in industrial and sanitary process control. The company's core product families include conductivity level controls, capacitive level sensors, float switches, and sanitary transmitters. These instruments are used to detect and control the level of conductive and non-conductive liquids, slurries, and interfaces in tanks, vessels, and pipelines. Lumenite devices are commonly specified in food and beverage, pharmaceutical, water treatment, chemical processing, and general industrial applications where reliable point-level or continuous-level measurement is required.

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About LUMENITE

Lumenite Control Technology is a U.S.-based manufacturer of liquid level and conductivity sensing instruments, with a product history that spans several decades in industrial and sanitary process control. The company's core product families include conductivity level controls, capacitive level sensors, float switches, and sanitary transmitters. These instruments are used to detect and control the level of conductive and non-conductive liquids, slurries, and interfaces in tanks, vessels, and pipelines. Lumenite devices are commonly specified in food and beverage, pharmaceutical, water treatment, chemical processing, and general industrial applications where reliable point-level or continuous-level measurement is required.

3G Electric supplies Lumenite level probes and related components to technical buyers worldwide. The current selection includes Tri-Clamp connection probes constructed from stainless steel, with process connection sizes of 1 1/2 inches and 2 inches, and probe lengths of 12 inches or adjustable from 12 to 24 inches. These probes are designed for point-level detection in sanitary process environments, where hygienic fittings and clean-in-place compatibility are necessary. The probes are available in configurations with two or three probes, allowing integration with Lumenite conductivity level controls for high, low, or intermediate level alarm and pump-control functions. Stainless steel construction provides resistance to corrosion and is suitable for contact with many process fluids.

Lumenite level controls and probes are engineered for direct installation into tank walls or vessel tops using standard process connections. The Tri-Clamp design allows for quick removal without special tools, which simplifies inspection and maintenance. Conductivity-based level sensing relies on the electrical conductivity of the liquid to complete a circuit between probe elements; this method is well established for detecting conductive liquids such as water-based solutions, acids, caustics, and many food products. Capacitive sensors, by contrast, are used for non-conductive materials or where non-contact measurement is preferred. Lumenite's product range covers both principles, giving plant engineers options based on the specific dielectric properties and conductivity of the process media.

For procurement specialists and maintenance managers, 3G Electric provides access to Lumenite part numbers including DCFT2, DCFT-1-1/2, T-2DCFT-1-1/2, 2DCFT-1-1/2, T-DCFT-1-1/2, 3DCFT2, 2DCFT2, and T-2DCFT2. These part numbers correspond to specific probe lengths, connection sizes, and probe counts. When selecting a replacement or new installation, the key specifications to match are process connection type and size, probe length, number of probe elements, and the electrical characteristics required by the level control unit. 3G Electric supports the Lumenite line by stocking these probes and providing quotation and order fulfillment for customers requiring single units or volume quantities. Technical documentation, including wiring and installation instructions, is available from Lumenite for each model.

Lumenite instruments are typically used in applications where sanitary design, chemical compatibility, and dependable point-level detection are priorities. The Tri-Clamp probes supplied by 3G Electric are constructed from stainless steel, which is a common material for food, dairy, beverage, and pharmaceutical process equipment. The probes can be used with Lumenite conductivity level controls to provide relay outputs for alarms, pumps, or valves. Because the sensing principle depends on the conductivity of the liquid, these probes are not suitable for non-conductive fluids such as oils or hydrocarbons unless used with a capacitive sensor instead. For those cases, Lumenite offers capacitive level sensors that detect the presence of material by changes in capacitance rather than conductivity.

3G Electric's role is to make Lumenite components available to a global customer base, with the ability to quote specific part numbers and configurations. The product data provided for each SKU includes manufacturer part number, probe length, process connection size, and material, allowing buyers to cross-reference against existing installations or design specifications. For applications requiring sanitary connections, the Tri-Clamp probes are available in 1 1/2-inch and 2-inch sizes, with fixed or adjustable probe lengths. These options cover a range of tank depths and mounting arrangements. When ordering, customers should confirm the compatibility of the probe material with the process fluid and the temperature and pressure ratings of the connection.

Common Applications

  • Food and beverage processing — Lumenite Tri-Clamp probes (e.g., DCFT2) for point-level detection in mixing tanks and sanitary vessels.
  • Pharmaceutical manufacturing — Lumenite 2-inch Tri-Clamp probes (e.g., 2DCFT2) for level control in clean-in-place (CIP) systems.
  • Water treatment — Lumenite conductivity level controls with stainless steel probes for pump control and high/low alarms in tanks.
  • Chemical processing — Lumenite capacitive level sensors for non-conductive liquids and Lumenite conductivity probes for conductive chemicals.
  • Dairy processing — Lumenite 1 1/2-inch Tri-Clamp probes (e.g., DCFT-1-1/2) for level monitoring in pasteurizers and storage silos.
  • Industrial OEM equipment — Lumenite adjustable-length probes (e.g., T-2DCFT2) for integration into custom tank systems and skids.

Frequently asked questions

Common questions about LUMENITE from 3G Electric.

What is the difference between Lumenite conductivity level controls and capacitive level sensors?

Lumenite conductivity level controls use the electrical conductivity of the liquid to detect level. When the liquid contacts the probe, it completes a circuit between the probe elements, signaling the control unit. This method is suitable for conductive liquids such as water-based solutions, acids, and caustics. Capacitive level sensors, on the other hand, detect changes in capacitance caused by the presence of material near the sensor. They can be used with non-conductive liquids, powders, and bulk solids. The choice depends on the conductivity and dielectric properties of the process media. Lumenite offers both technologies, and 3G Electric supplies the corresponding probes and sensors.

What Tri-Clamp connection sizes are available for Lumenite level probes?

The Lumenite Tri-Clamp connection probes supplied by 3G Electric are available with 1 1/2-inch and 2-inch process connection sizes. These sizes are standard for sanitary fittings used in food, beverage, dairy, and pharmaceutical processing. The 1 1/2-inch size is often used on smaller vessels or where space is limited, while the 2-inch size provides a larger opening for cleaning and inspection. Both sizes use the same Tri-Clamp clamping mechanism, which allows for quick assembly and disassembly without tools. When selecting a probe, confirm the mating ferrule on the tank or vessel matches the probe connection size.

Can Lumenite level probes be used in food and beverage applications?

Yes, Lumenite Tri-Clamp connection probes are constructed from stainless steel and are designed for sanitary process environments. The Tri-Clamp connection is a standard hygienic fitting that facilitates clean-in-place (CIP) procedures. Stainless steel offers corrosion resistance and is compatible with many food and beverage products. However, the specific grade of stainless steel and the process conditions (temperature, pressure, chemical exposure) should be verified for each application. Lumenite provides material certificates and compliance documentation upon request. 3G Electric supplies these probes for use in tanks, vessels, and pipelines where sanitary connections are required.

How do I select the correct Lumenite probe length for my tank?

Probe length determines the point at which level detection occurs. Lumenite probes are available in fixed lengths such as 12 inches, and adjustable lengths from 12 to 24 inches. To select the correct length, determine the desired actuation point relative to the tank bottom or a reference level. The probe must be long enough to reach the lowest level to be detected and short enough to avoid interference with agitators or other internals. For adjustable probes, the length can be set on site. Consider the mounting position and the possibility of foam or turbulence. 3G Electric can quote specific part numbers based on your required length and connection size.

What is the difference between a 2-probe and 3-probe Lumenite level probe?

A 2-probe Lumenite level probe typically consists of two conductive elements: one common reference and one active probe. When the liquid bridges the two, the circuit is completed, indicating the presence of liquid at that level. A 3-probe configuration includes an additional probe element, which can be used for a second level point (e.g., high and low) or for a reference that is independent of the tank wall. The choice depends on the level control unit and the number of detection points required. Lumenite offers both configurations, and 3G Electric stocks part numbers such as 2DCFT2 and 3DCFT2 to match these options.

Are Lumenite level probes suitable for high-temperature or high-pressure processes?

Lumenite level probes are available in configurations designed for various temperature and pressure conditions, but the specific ratings depend on the model and the process connection. The Tri-Clamp connection itself has standard pressure and temperature limits based on the clamp and gasket materials. Stainless steel probes can withstand elevated temperatures, but the insulating materials and seals may have lower limits. For applications involving high temperature or pressure, consult Lumenite's technical data for the specific probe model. 3G Electric can provide the manufacturer's specifications for each part number to help you verify suitability for your process conditions.